GM Prismatic Cell Stacking Patent: Assembly Design Implications

US20240429495A1 claims a structure that arranges the stacked layers inside a prismatic battery can in an inverted-U shape.

A stacking structure folding the interior of a prismatic can into an inverted-U shape, separating the upper horizontal and lower vertical heat-dissipation paths.

Patent Bibliographic Information

US20240429495A1 (“Prismatic Inverted-U Battery Stack Geometry”), Applicant: General Motors, Original Filing Date: 2023-06-23, Publication Date: 2024-12-26 (Publication No. 20240429495, confirmed via USPTO/Justia Patents, Google Patents). It claims a structure in which the stacked layers inside a prismatic battery can are folded and arranged in an inverted-U shape.

Patent Claim Elements vs. Target Equipment Comparison (Claim Chart)

Claim ElementPatent DisclosureCorresponding Structure in Typical Prismatic Cell Stacking/Winding EquipmentCorrespondence
Multilayer stacked layers inside prismatic canContinuous sheet arranged folded into inverted-U shapeZigzag stacking or winding-then-pressing method used in parallelPartial correspondence (differing stack geometry)
Upper horizontal heat-transfer pathEnhanced horizontal-direction heat dissipation at can topTop is typically used as space for electrode tab extractionDifferent structure (design-around potential)
Lower vertical heat-transfer pathEnhanced vertical-direction heat dissipation near can bottomBottom cold-plate contact method is commonPartial correspondence
Folding processFolding process shaping the sheet into an inverted-USimilar function to the folding unit in zigzag stacking equipmentPartial correspondence (forming trajectory may differ)

Practical Significance

The inverted-U stacking geometry is an idea for separating the heat-dissipation paths at the top and bottom of the can, and it is difficult to directly use the folding-unit trajectory of existing zigzag stacking equipment as-is. Redesigning the folding head’s reciprocating trajectory to match inverted-U forming leaves room to design around part of this claim element (this is not a conclusion on infringement, and claim scope interpretation requires separate review), but the design concept itself of separating the upper and lower heat-transfer paths is worth referencing when re-reviewing pack cold-plate placement. To give the can top a heat-dissipation function, interference with the electrode-tab extraction structure that occupies the top space must also be reviewed.

One-Line Summary: The inverted-U stack’s core is separating the can’s upper/lower heat-dissipation paths, and redesigning the folding trajectory leaves room to design around part of the claim (final judgment on patent validity requires separate review).

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